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Diaphragm pumps in analytical system integration

Application guide

This page explains diaphragm pump positions, supporting components and configuration requirements for wash-liquid supply, auxiliary circulation and suitable gas-containing waste aspiration in analytical systems, with links to operating and validation tasks.

Application guides

Analytical system integration application guide

Analytical system integration fluidics overview
Piston Pumps for Analytical System Integration
Syringe pumps in analytical system integration
Valveless metering pumps in analytical system integration
Diaphragm pumps in analytical system integration
Fluidic Valves for Analytical System Integration
Ports and interlocks
Bubble and pressure sensing in analytical system integration
Tubing and Fittings for Analytical System Integration

ON THIS PAGE

What do these products do in this instrument?Define liquid-supply and aerated-aspiration branches separatelyMatch supply/removal capacity to washing-station and container conditionsTranslate actual branch conditions into configuration requirementsCompare product configurations by the roles on this pageConfirm product roles in actual operationDo similar nominal supply- and waste-pump flow rates make a matched pair?ReferencesRelated guides

01What do these products do in this instrument?

Liquid diaphragm pumps: wash supply and auxiliary circulation

Drive liquid in cleaning, replenishment or circulation branches that actually exist in the instrument, accounting for station and container resistance. Calculate actual flow by branch and assess shared demand with concurrent operation.

Compare DPL30, DPL60 and DPL30H by actual supply load. Wash-head, valve, tubing and container resistance jointly determine installed flow; check the supply window and receiving position together.

Gas-liquid diaphragm pumps: suitable air-containing waste drainage

Serve waste branches with gas-containing inlets or vessel-vacuum architectures, coordinated with incoming wash liquid and waste bottles. Include peak drainage, full-container interlocks and fault destinations in the instrument workflow.

DPGL800 handles gas or gas–liquid aspiration permitted by its specific configuration. Check inlet gas content, foam, peak inflow and container vacuum; use a separately suitable solution for continuous liquid-only transfer.

02Define liquid-supply and aerated-aspiration branches separately

Suitable liquid diaphragm-pump configurations supply wash heads, stations or working vessels. Gas–liquid diaphragm pumps serve permitted aerated aspiration or related container-vacuum architectures. Describe actual inlet medium and gas–liquid state first, then determine pump position, incoming source and discharge destination.

03Match supply/removal capacity to washing-station and container conditions

Installed flow depends jointly on pump, tubing, valves, wash head and container; free flow does not directly represent station delivery. Evaluate supply by effective coverage and available time, and waste removal by peak inflow, lift, permitted residual liquid and full-container state. Check the complete wash cycle when supply and aspiration must be coordinated.

04Translate actual branch conditions into configuration requirements

Diaphragm Pump Configuration for Analytical System Integration
ConditionTo confirm
Inlet mediumDistinguish liquid-only flow, intermittent gas entrainment and foam, and confirm the aspiration modes permitted by the configuration.
Tubing and containersProvide suction lift, outlet load, tubing and waste-container conditions.
Actual supply and removalMeasure incoming liquid, residue and emptying at the station; check handling after full level, shortage or blockage.

05Compare product configurations by the roles on this page

Configuration options for the product roles on this page
ProductConfiguration optionConditions to verify
DPL30 liquid diaphragm pumpLiquid supply or auxiliary circulationSelect by installed resistance, actual wash or working fluid and task window
DPL60 liquid diaphragm pumpLiquid supply or auxiliary circulationJudge by peak demand and installed operating point, not free flow alone
DPL30H high-backpressure liquid diaphragm pumpLiquid branches requiring higher backpressure capabilityCalculate pressure budget and actual flow first, then confirm interfaces and materials
DPGL800 gas–liquid diaphragm pumpSuitable gas–liquid aspiration or container-vacuum branchesConfirm inlet medium and waste architecture; not for continuous liquid-only transfer (100% liquid)
  • DPL30 liquid diaphragm pump
  • DPL60 liquid diaphragm pump
  • DPL30H high-backpressure liquid diaphragm pump
  • DPGL800 gas–liquid diaphragm pump

06Confirm product roles in actual operation

Check delivery, response, blanks and fault recovery through the complete method cycle.

07Do similar nominal supply- and waste-pump flow rates make a matched pair?

Compare peak inflow, effective aspiration and permissible accumulation in the actual installation. The branches may handle different media and operating windows; validate station recovery over the complete sequence.

Configure metering, continuous supply, liquid washing and air-containing waste removal separately. See Laboratory Automation for platform scheduling.

References

View references (4)
  1. [1]FOREACH DPL30 liquid diaphragm pump: configurations and specifications
  2. [2]FOREACH DPL60 liquid diaphragm pump: configurations and specifications
  3. [3]FOREACH DPL30H high-backpressure liquid diaphragm pump: configurations and specifications
  4. [4]FOREACH DPGL800 gas–liquid diaphragm pump: configurations and specifications

Related guides

  • Back to analytical system integration fluidics

Related Products

DPL30 liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL30 liquid diaphragm pump

DPL60 liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL60 liquid diaphragm pump

DPL30H high-backpressure liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL30H high-backpressure liquid diaphragm pump

DPGL800 gas–liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPGL800 gas–liquid diaphragm pump

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Selecting a Self-Priming Miniature Liquid Diaphragm Pump: Lift, Priming Time and Dry or Wet Starts

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Discuss fluidic configurations for analytical system integration

Provide a fluidic diagram, actual liquids and pressures in each operating state. Select using installed resistance, actual wash or working liquid and task duration. Assess peak demand and the installed operating point rather than free flow alone. Calculate the pressure budget and actual flow before confirming interfaces and materials. Identify the inlet medium and waste-removal architecture; the gas-liquid option is not for continuous transfer of 100% liquid. Compare suitable configurations against this guide's validation objectives.

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