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Home/Applications/Environmental monitoring/Sample-Gas and Condensate Handling
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Sample-gas and condensate handling: tubing control

Application guide

Tubing control is a sample-gas and condensate handling task. This page explains component roles, operating sequence, actual operating conditions and restart requirements. Identify the architecture before comparing configurations.

Applicable architecture

Check contact media and operating conditions separately for sample gas, condensate and absorbent liquid. Confirm gas-liquid diaphragm-pump pumping capability for the specific configuration. Liquid-supply, gas-aspiration and air-containing drainage parameters are not interchangeable.

Application guides

Sample-Gas and Condensate Handling Guide

Sample-gas and condensate handling fluidics overview
Diaphragm pumps in sample-gas and condensate handling
Condensate drainageAbsorbent-liquid supply
Tubing pinch-off solutions in sample-gas and condensate handling
Flexible-tube control
Connections and protection in sample-gas and condensate handling
Filtration protection in sample-gas branches

ON THIS PAGE

Where tubing control fits in the instrumentProduct responsibilities in this operationOrganize the sequence by actual architectureDefine operating conditions for this taskCompare product configurations by the roles on this pageValidate operation results at the receiverLocate abnormalities and restore the next operationRelated guides

01Where tubing control fits in the instrument

Check tubing material, bore size, wall thickness, vacuum and leakage separately for gas or liquid paths. Validate pinch action, cycle life and maintenance replacement in the installed configuration.

Tube bore, wall thickness and material affect aspiration and pinch reliability. After replacement, test leakage and repeated actions in the installed arrangement.

02Product responsibilities in this operation

Valves control the current source or destination; the associated drive performs metering or transfer. Port connections, actual positioning and shared-segment renewal must match the operation.

For this sample-gas and condensate task, define tubing material, OD and wall thickness, pressure or vacuum, closure and cycle count.

03Organize the sequence by actual architecture

  1. Identify whether the pinch location is in a gas or liquid branch. Record tubing material, bore, wall thickness and actual positive and negative pressures.
  2. Clamp and release according to the drainage or maintenance program. Check closed-state leakage, open-state flow and tubing behavior under vacuum separately.
  3. After tubing replacement or maintenance, recheck sealing, cycling and effects on sample-gas composition or liquid destinations in the installed configuration.

04Define operating conditions for this task

Conditions, results and abnormality records for this operation
To defineDetails
Actual operating conditionsTubing material, OD/wall thickness, pressure/vacuum, pinch-off and cycle count
Acceptance targetMeasure closed-state leakage, open-state resistance and tubing condition after cycling. Check complete-path sealing and contamination-control boundaries after maintenance.
Fault localizationTube fatigue, incorrect installation or differential pressure outside configuration limits may prevent closure

05Compare product configurations by the roles on this page

Confirm this tubing-pinch option against the actual medium, pressure, connections and operating procedure. This page describes application roles and validation conditions; discuss specific product configurations for the project.

  • Discuss configuration and validation requirements for this task

06Validate operation results at the receiver

Measure closed-state leakage, open-state resistance and tubing condition after cycling. Check complete-path sealing and contamination-control boundaries after maintenance.

Check actual drainage/aspiration, gas tightness and effects on sample-gas composition. Validate recovery after maintenance.

07Locate abnormalities and restore the next operation

Tubing fatigue, incorrect installation or differential pressure beyond configuration limits can cause shutoff failure.

Isolate and replace defective tubing, then revalidate the complete path.

Liquid flow, unloaded gas flow and gas-liquid drainage capability are not interchangeable. An absorbent-liquid pump is not necessarily suitable as a sample-gas pump.

Related guides

  • Back to sample-gas and condensate handling fluidics
  • Tubing pinch-off solutions in sample-gas and condensate handling

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Discuss fluidic configurations for gas pretreatment

Provide a fluid diagram, the actual liquids and pressures in each state. Specify the actual medium, state-dependent pressures, connection conditions and validation requirements for this task. Compare suitable configurations against the validation objectives described here.

Contact an engineer