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Home/Applications/Environmental monitoring/Sample-Gas and Condensate Handling
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Connections and protection in sample-gas and condensate handling

Application guide

This page explains the positions, supporting components and configuration requirements of connections and protective components for method-permitted sample-gas protection and separate gas/liquid branches, with links to operating and validation tasks.

Applicable architecture

Check contact media and operating conditions separately for sample gas, condensate and absorbent liquid. Confirm gas-liquid diaphragm-pump pumping capability for the specific configuration. Liquid-supply, gas-aspiration and air-containing drainage parameters are not interchangeable.

Application guides

Sample-Gas and Condensate Handling Guide

Sample-gas and condensate handling fluidics overview
Diaphragm pumps in sample-gas and condensate handling
Condensate drainageAbsorbent-liquid supply
Tubing pinch-off solutions in sample-gas and condensate handling
Flexible-tube control
Connections and protection in sample-gas and condensate handling
Filtration protection in sample-gas branches

ON THIS PAGE

What do these products do in this instrument?Identify gas and liquid branches separatelyValidate filtration protection and target-gas composition togetherTranslate actual branch conditions into configuration requirementsCompare product configurations by the roles on this pageExplore specific operating and validation tasksConfirm product roles in actual operationCan a liquid filter be used directly for sample-gas protection?ReferencesRelated guides

01What do these products do in this instrument?

Filters: method-permitted sample-gas protection

Reduce particle or droplet load at method-permitted protection locations, consistent with the target gas and pretreatment architecture. Confirm filter media and construction for actual gas conditions, including added pressure drop and composition changes.

Filters provide method-permitted particle retention or component protection. Target components, pore size and filter material guide selection. Assess pressure drop, adsorption and recovery after replacement in the actual path.

Tubing and fittings: separate gas and liquid branch connections

Connect the main sample-gas path, condensate path and absorbent-liquid path separately, marking pressures and destinations. Check materials, vacuum sealing and recovery after maintenance separately. Condensate must not feed serially into the sample-gas analysis interface.

Tubing and fittings together form sealed connections and the actual transfer path. Check formulation, inner/outer diameters, length, tube-end positioning and port geometry, including added volume in residue and arrival delay.

02Identify gas and liquid branches separately

List the main gas path, condensate drain and absorbent-liquid path separately. Record medium, vacuum or pressure, connection volume and destination for each section. Assess materials and sealing under actual media and maintenance conditions. Liquid-connection validation does not establish sample-gas suitability.

03Validate filtration protection and target-gas composition together

Compare particle or droplet protection where the method permits, checking gas tightness, actual flow, added pressure drop and target composition. Condensation or adsorption can alter measured components. Confirm filter material and structure for sample-gas conditions; existing liquid-filter models cannot be assumed suitable.

04Translate actual branch conditions into configuration requirements

Tubing connection and protection configuration requirements for sample-gas and condensate handling
ConditionTo confirm
Branches and mediaProvide composition, temperature and pressures in each state separately for sample gas, condensate and absorbent liquid.
Protection locationSpecify particle or droplet load, permitted treatment, added volume and pressure drop.
System resultsCompare gas tightness, flow, target composition and sample refresh after maintenance.
Operations supported in this instrument
OperationSpecific operating conditions
Filtration protection in sample-gas branchesParticle, droplet or condensate-protection location, added pressure drop, target constituents and permitted sample treatment

05Compare product configurations by the roles on this page

Configuration options for the product roles on this page
ProductConfiguration optionConditions to verify
Tubing materials and dimensionsConnection paths and shared volumeBore, length, load and actual formulation jointly determine materials and dimensions
Rigid-tubing fittingsTube-end positioning and sealed connectionsCheck tube outer diameter, threads, seal structure and port-bottom geometry
  • Tubing materials and dimensions
  • Rigid-tubing fittings

06Explore specific operating and validation tasks

Filtration protection in sample-gas branches

Filter materials may retain particles but also affect sample-gas composition. Include protection location, added pressure drop and analyte changes in method verification.

  • Filtration protection in sample-gas branches

07Confirm product roles in actual operation

Operating-point validation and fault localization
OperationMeasurements and observationsPriority checks
Filtration protection in sample-gas branchesMeasure gas tightness, system flow and pressure drop. Compare target-gas composition before and after protection and check recovery after maintenance.Adsorption, condensation, leakage or filter blockage can change sample-gas composition and flow.

Check actual drainage/aspiration, gas tightness and effects on sample-gas composition. Validate recovery after maintenance.

08Can a liquid filter be used directly for sample-gas protection?

Check filter material and structure against actual gas, humidity, temperature, vacuum and analytical targets. Validate gas tightness, pressure drop and composition changes. Confirm the specific configuration for the project.

Liquid flow, unloaded gas flow and gas-liquid drainage capability are not interchangeable. An absorbent-liquid pump is not necessarily suitable as a sample-gas pump.

References

View references (2)
  1. [1]FOREACH tubing materials and dimensions: configurations and specifications
  2. [2]FOREACH rigid-tubing fittings: configurations and specifications

Related guides

  • Back to sample-gas and condensate handling fluidics
  • Filtration protection in sample-gas branches

Related Products

Tubing materials and dimensions; representative configuration. Select capacity, materials and interfaces for the application.

Tubing materials and dimensions

Rigid-tubing fittings; representative configuration. Select capacity, materials and interfaces for the application.

Rigid-tubing fittings

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Discuss fluidic configurations for gas pretreatment

Provide a fluid diagram, the actual liquids and pressures in each state. Bore size, length, load and actual formulation jointly determine material and dimensional choices. Check tubing OD, threads, sealing structure and port-bottom geometry. Compare suitable configurations against the validation objectives described here.

Contact an engineer