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Home/Applications/Environmental monitoring/Sample-Gas and Condensate Handling
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Diaphragm pumps in sample-gas and condensate handling

Application guide

This page explains diaphragm pump positions, supporting components and configuration requirements for suitable sample-gas or gas-liquid aspiration and absorbent-liquid addition or auxiliary circulation, with links to operating and validation tasks.

Applicable architecture

Check contact media and operating conditions separately for sample gas, condensate and absorbent liquid. Confirm gas-liquid diaphragm-pump pumping capability for the specific configuration. Liquid-supply, gas-aspiration and air-containing drainage parameters are not interchangeable.

Application guides

Sample-Gas and Condensate Handling Guide

Sample-gas and condensate handling fluidics overview
Diaphragm pumps in sample-gas and condensate handling
Condensate drainageAbsorbent-liquid supply
Tubing pinch-off solutions in sample-gas and condensate handling
Flexible-tube control
Connections and protection in sample-gas and condensate handling
Filtration protection in sample-gas branches

ON THIS PAGE

What do these products do in this instrument?Define liquid-supply and aerated-aspiration branches separatelyMatch absorbent supply and drainage to the operating gas pathTranslate actual branch conditions into configuration requirementsCompare product configurations by the roles on this pageExplore specific operating and validation tasksConfirm product roles in actual operationDoes absorbent-liquid flow establish sample-gas handling capacity?ReferencesRelated guides

01What do these products do in this instrument?

Gas-Liquid Diaphragm Pumps: Suitable Sample-Gas or Gas-Liquid Aspiration

Provide aspiration in gas or gas-liquid paths permitted by the configuration, accounting for inlet state and system vacuum. Identify whether the branch carries sample gas or air-containing condensate. Check gas tightness, target composition and actual drainage separately.

DPGL800 handles gas or gas–liquid aspiration permitted by its specific configuration. Check inlet gas content, foam, peak inflow and container vacuum; use a separately suitable solution for continuous liquid-only transfer.

Liquid diaphragm pumps: absorbent-liquid addition or auxiliary circulation

Supply the method-required absorbent liquid through its liquid branch, accounting for formulation, backpressure and the gas-liquid contact unit. Verify absorbent-liquid flow separately from sample-gas aspiration capability. Assess complete analytical results using the actual method.

Compare DPL30, DPL60 and DPL30H against the actual absorbent formulation and supply load. Tubing, valves and receiving-vessel pressure determine installed flow; measure delivery and recovery after refilling at the contact vessel.

02Define liquid-supply and aerated-aspiration branches separately

An absorbent-supply branch delivers liquid to the contact vessel; a condensate drain removes liquid collected from the sample-gas path. Define the inlet phase and destination for each pump. Use a liquid-transfer configuration for the actual absorbent and a configuration suited to the gas-liquid state encountered during drainage. A drain must preserve the intended gas-path pressure and sealing arrangement.

03Match absorbent supply and drainage to the operating gas path

For absorbent supply, measure installed liquid flow and cumulative delivery under the actual vessel backpressure, including bottle changes and the permitted interruption. For drainage, compare removal with peak condensate accumulation and test the full receiver or blocked-outlet response. Check whether opening or running the drain admits air, leaks sample gas or disturbs gas flow before accepting the next measurement.

04Translate actual branch conditions into configuration requirements

Diaphragm-pump configuration requirements for sample-gas and condensate handling
ConditionTo confirm
Inlet mediumDistinguish liquid-only flow, intermittent gas entrainment and foam, and confirm the aspiration modes permitted by the configuration.
Tubing and containersProvide suction lift, outlet load, tubing and waste-container conditions.
Actual supply and removalMeasure absorbent delivery at the contact vessel and condensate accumulation at the drain. Check source depletion, full receiver, blockage and gas-path pressure during recovery.
Operations supported in this instrument
OperationSpecific operating conditions
Condensate drainageLiquid or gas-liquid inlet conditions, peak incoming flow, allowable accumulation, lift and waste container
Absorbent-liquid supplyActual flow, cumulative volume, allowable interruptions, backpressure, refills and operating duration

05Compare product configurations by the roles on this page

Configuration options for the product roles on this page
ProductConfiguration optionConditions to verify
DPGL800 gas–liquid diaphragm pumpSuitable gas–liquid aspiration or container-vacuum branchesConfirm inlet medium and waste architecture; not for continuous liquid-only transfer (100% liquid)
DPL30 liquid diaphragm pumpLiquid supply or auxiliary circulationSelect by installed resistance, actual wash or working fluid and task window
DPL60 liquid diaphragm pumpLiquid supply or auxiliary circulationJudge by peak demand and installed operating point, not free flow alone
DPL30H high-backpressure liquid diaphragm pumpLiquid branches requiring higher backpressure capabilityCalculate pressure budget and actual flow first, then confirm interfaces and materials
  • DPGL800 gas–liquid diaphragm pump
  • DPL30 liquid diaphragm pump
  • DPL60 liquid diaphragm pump
  • DPL30H high-backpressure liquid diaphragm pump

06Explore specific operating and validation tasks

Condensate drainage

Drainage under vacuum involves sealing and sample-gas bypass leakage as well as liquid flow. Confirm the configuration for temperature, acidity, drainage interval and inlet gas content.

  • Condensate drainage

Absorbent-liquid supply

Validate absorbent-liquid addition or circulation with the actual formulation, flow and backpressure. Gas-liquid contact efficiency and final gas-analysis results require evaluation of the complete system.

  • Absorbent-liquid supply

07Confirm product roles in actual operation

Operating-point validation and fault localization
OperationMeasurements and observationsPriority checks
Condensate drainageTest emptying, liquid accumulation and interlocks after a full-vessel or blockage condition using the actual incoming liquid.Leaks, foam, blockages or a full container can reduce actual drainage capacity.
Absorbent-liquid supplyMeasure operating-flow trends and cumulative volume, including refill interruptions. Evaluate proportioning, process or analytical results according to the task.An empty source, bubbles, slip, pressure changes or resetting can disturb continuous output.

Check actual drainage/aspiration, gas tightness and effects on sample-gas composition. Validate recovery after maintenance.

08Does absorbent-liquid flow establish sample-gas handling capacity?

Absorbent delivery, sample-gas flow and condensate removal have separate operating points. Establish the liquid required by the contact unit, the gas flow and pressure required by the analytical method, and the peak condensate load. Verify each branch in the assembled system and check the first valid analytical result after an interruption.

Liquid flow, unloaded gas flow and gas-liquid drainage capability are not interchangeable. An absorbent-liquid pump is not necessarily suitable as a sample-gas pump.

References

View references (4)
  1. [1]FOREACH DPGL800 gas–liquid diaphragm pump: configurations and specifications
  2. [2]FOREACH DPL30 liquid diaphragm pump: configurations and specifications
  3. [3]FOREACH DPL60 liquid diaphragm pump: configurations and specifications
  4. [4]FOREACH DPL30H high-backpressure liquid diaphragm pump: configurations and specifications

Related guides

  • Back to sample-gas and condensate handling fluidics
  • Condensate drainage
  • Absorbent-liquid supply

Related Products

DPGL800 gas–liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPGL800 gas–liquid diaphragm pump

DPL30 liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL30 liquid diaphragm pump

DPL60 liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL60 liquid diaphragm pump

DPL30H high-backpressure liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL30H high-backpressure liquid diaphragm pump

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Discuss fluidic configurations for gas pretreatment

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