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Tubing and fittings in platform fluidics integration

Application guide

This page explains the positions, supporting components and configuration requirements of tubing and fittings for sealed, maintainable connections between platform modules, with links to operating and validation tasks.

Application guides

Workstation fluidic integration application guide

Platform fluidics integration overview
Syringe pumps in workstation fluidic integration
Air-Displacement Pipetting Pumps for Platform Fluidic Integration
Diaphragm Pumps for Platform Fluidic Integration
Fluidic valves in workstation fluidic integration
Fluid-path management
Bubble and pressure detection in platform fluidics integration
Tubing and fittings in platform fluidics integration

ON THIS PAGE

What do these products do in this instrument?Design tubing and fittings as a complete wetted pathCalculate connection volume and post-maintenance recoveryTranslate actual branch conditions into configuration requirementsModule interfacesCompare product configurations by the roles on this pageConfirm product roles in actual operationDoes a fitting that tightens prove the tubing assembly is suitable?ReferencesRelated guides

01What do these products do in this instrument?

Tubing and fittings: sealed, serviceable connections between modules

Connect sources, workstations, wash stations and waste, identifying modules and flow directions. Include sealing, priming and actual delivery through the assembled or replaced path in platform validation.

Tubing and fittings together form sealed connections and the actual transfer path. Check formulation, inner/outer diameters, length, tube-end positioning and port geometry, including added volume in residue and arrival delay.

02Design tubing and fittings as a complete wetted path

Tubing, fittings and ports jointly determine sealing, transfer volume and medium-contact coverage. Materials and dimensions must suit formulation, operating conditions and installation. Include tubing length and interface volume in priming, shared residue and arrival delay. After connection changes, recheck delivery and cleaning through the actual path.

03Calculate connection volume and post-maintenance recovery

Shared volume affects liquid arrival and flushing; interface gaps may retain the previous composition. Record length, actual bore and tube insertion position. After disassembly, reprime and check seals, then compare first-cycle delivery, blanks or recovered product to confirm path recovery.

04Translate actual branch conditions into configuration requirements

Tubing and Fitting Configuration for Platform Fluidic Integration
ConditionTo confirm
Materials and assemblyProvide formulation, tubing inner/outer diameters, length, fitting structure and port fit.
Volume and loadCalculate shared and replacement-component added volumes; measure actual flow and response.
Maintenance recoveryRecord disassembly locations and added volume; recheck priming, sealing and first-cycle received results.
Operations supported in this instrument
OperationSpecific operating conditions
Module interfacesTubing ID/OD, length, interface geometry, pressure, materials and maintenance method

05Module interfaces

Verify communication interfaces, module identity and fluid connections together. After module replacement, check direction, sealing, priming and operating parameters before releasing automatic operation.

Correct module identification still requires verification of tube direction, seals and operating parameters. Post-maintenance release criteria should include priming and working-volume verification.

Check leaks, tube disconnection and material changes at actual pressure and temperature; evaluate residue, recovery and the first post-maintenance cycle through the complete path

Misconnections, gaps, tube deformation or leaks may alter volume and pressure. Isolate the affected segment and reconfirm assembly; matching threads do not establish interchangeability.

06Compare product configurations by the roles on this page

Configuration options for the product roles on this page
ProductConfiguration optionConditions to verify
Tubing materials and dimensionsConnection paths and shared volumeBore, length, load and actual formulation jointly determine materials and dimensions
Rigid-tubing fittingsTube-end positioning and sealed connectionsCheck tube outer diameter, threads, seal structure and port-bottom geometry
  • Tubing materials and dimensions
  • Rigid-tubing fittings

07Confirm product roles in actual operation

Operating-point validation and fault localization
OperationMeasurements and observationsPriority checks
Module interfacesCheck leaks, tube disconnection and material changes at actual pressure and temperature; evaluate residue, recovery and the first post-maintenance cycle through the complete pathMisconnections, gaps, tube deformation or leaks may alter volume and pressure

Validate concurrency, restart after interruption and record traceability to prevent sample misassignment or duplicate dosing.

08Does a fitting that tightens prove the tubing assembly is suitable?

Also confirm port geometry, tube-end positioning and seal fit. Check leakage, hold-up and performance after repeated maintenance under actual conditions; thread engagement alone is insufficient.

Connectable modules are not automatically plug-and-play. Recovery actions must match the current liquid and sample state.

References

View references (2)
  1. [1]FOREACH tubing materials and dimensions: configurations and specifications
  2. [2]FOREACH rigid-tubing fittings: configurations and specifications

Related guides

  • Return to the platform fluidic integration overview

Related Products

Tubing materials and dimensions; representative configuration. Select capacity, materials and interfaces for the application.

Tubing materials and dimensions

Rigid-tubing fittings; representative configuration. Select capacity, materials and interfaces for the application.

Rigid-tubing fittings

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What is flow resistance calculation for? Using the Foreach calculator in fluid-path design and selection

The free flow rate of the pump meets the requirements. After installing the pipelines, valves and joints, the liquid supply at the end is insufficient. Flow resistance calculations can break the problem down into comparable data: what pressure differential is required at the target flow rate, where does the pressure loss mainly occur, and what happens if the pipe diameter, pipe length, component Cv or medium viscosity is changed. This article combines the actual function of the Foreach flow resistance calculator with a recalculable fluid circuit case to explain how to use the calculation results for design, selection, troubleshooting and prototype verification.

2026-09-11View Details

Why Does Actual Flow Change So Much When the Tubing Size Changes on the Same Miniature Diaphragm Pump?

Even when the pump is unchanged, installed flow can change because of tubing inner diameter, length, bends, and the minimum bore of fittings. When flow falls after a tubing change, the effective response is neither to blame the pump first nor to enlarge every tube indiscriminately. Measure inlet pressure, outlet pressure, and accumulated flow together to determine where the added restriction actually occurs.

2026-08-24View Details

What Is a Programmable Syringe Pump? Operation, Fluid Routing and Automation

A programmable syringe pump uses a motor to control syringe plunger displacement and speed, executing aspiration, dispensing, pauses and repeated actions through commands. With a routing valve, it can connect reagent reservoirs, reaction vessels and wash paths into an automated dispensing process. Instrument development therefore needs to define volume, fluid connections and timing together.

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Discuss an automation fluidic configuration

Provide a fluid diagram, the actual liquids and pressures in each state. Bore size, length, load and actual formulation jointly determine material and dimensional choices. Check tubing OD, threads, sealing structure and port-bottom geometry. Compare suitable configurations against the validation objectives described here.

Contact an engineer