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Home/Applications/Life science/Process feeding and sampling
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Process feeding and sampling: online sampling

Application guide

Online sampling is a liquid handling task within process feeding and sampling. This page explains component roles, operating sequence, actual operating conditions and restart requirements. Identify the architecture before comparing configurations.

Application guides

Process feeding and sampling application guide

Fluidic Overview for Process Feeding and Sampling
Syringe pumps in process feeding and sampling
Online sampling
Valveless metering pumps in process feeding and sampling
Feeding
Fluidic Valves for Process Feeding and Sampling
Bubble and pressure sensing in process feeding and sampling
Tubing and fittings in process feeding and sampling

ON THIS PAGE

Where online sampling occurs in the instrumentProduct responsibilities in this operationOrganize the sequence by actual architectureDefine operating conditions for this taskCompare product configurations by the roles on this pageValidate operation results at the receiverLocate abnormalities and restore the next operationReferencesRelated guides

01Where online sampling occurs in the instrument

Define what the online sample measures, its destination and whether sample discard is allowed. Assess sampling for representativeness, path retention, contamination and disturbance to reactor volume, linked to the main bioprocess task.

The stagnant section between the sampling port and receiver needs refreshing, but discarded liquid consumes process volume. Define the analytical objective and sampling budget together.

02Product responsibilities in this operation

Syringe drive and valve positions jointly organize aspiration, holding and dispensing. Record working volume, remaining inventory and replenishment timing according to the sequence.

For this process feeding and sampling task, define the analyte, sampling interval, stagnant-volume refresh, discarded-sample budget and permitted pretreatment.

03Organize the sequence by actual architecture

  1. Define the analyte, sampling location, receiving destination and permissible discard volume. Include allowable disturbance to the reaction-vessel volume in the budget.
  2. Refresh the actual stagnant path and record discarded refresh liquid separately from the collected sample. Pump stroke alone does not establish that the sample has been refreshed.
  3. Deliver the sample to its specified receiver. Check refresh time and analyte representativeness, and reconcile process volume after sampling, sample discard and other drainage.
  4. Complete the required path isolation or maintenance and record contamination status. After interruption, check the amount already withdrawn and current destination before defining the restart sequence.

04Define operating conditions for this task

Conditions, results and abnormality records for this operation
To defineDetails
Actual operating conditionsAnalyte, sampling interval, renewal of stagnant sections, discard-volume budget and permitted pretreatment
Acceptance targetMeasure renewal time at the analytical or receiving interface and assess target representativeness using paired samples
Fault localizationOld-sample mixing, settling, adsorption or insufficient renewal time can make the sample unrepresentative of its source.

05Compare product configurations by the roles on this page

Configuration options for the product roles on this page
ProductConfiguration optionConditions to verify
HLD rotary-valve syringe pumpAspiration, holding and dispensing with a rotary valveCheck source/outlet valve positions, capacity budget and replenishment timing
HMD solenoid-valve syringe pumpMetered aspiration and dispensing with solenoid valvesCheck open/closed and power-off states, working volume and replenishment cycle
  • HLD rotary-valve syringe pump
  • HMD solenoid-valve syringe pump

06Validate operation results at the receiver

Measure renewal time at the analytical or receiving interface and assess target representativeness using paired samples.

Connect the culture process, actual feeding and sample analysis, retaining records across the entire run.

07Locate abnormalities and restore the next operation

Old-sample mixing, settling, adsorption or insufficient refresh time may make the received sample differ from its source.

Review actual results of affected steps before resuming the next action.

Periodic dispensing, continuous feeding and aseptic sampling have different requirements. A single metering test cannot establish all three.

References

View references (2)
  1. [1]FOREACH HLD rotary-valve syringe pump: configurations and specifications
  2. [2]FOREACH HMD solenoid-valve syringe pump: configurations and specifications

Related guides

  • Back to the process feeding and sampling fluidics overview
  • Syringe pumps in process feeding and sampling

Related Products

HLD rotary-valve syringe pump; representative configuration. Select capacity, materials and interfaces for the application.

HLD rotary-valve syringe pump

HMD solenoid-valve syringe pump; representative configuration. Select capacity, materials and interfaces for the application.

HMD solenoid-valve syringe pump

Related Technical Articles

What Is a Programmable Syringe Pump? Operation, Fluid Routing and Automation

A programmable syringe pump uses a motor to control syringe plunger displacement and speed, executing aspiration, dispensing, pauses and repeated actions through commands. With a routing valve, it can connect reagent reservoirs, reaction vessels and wash paths into an automated dispensing process. Instrument development therefore needs to define volume, fluid connections and timing together.

2026-09-28View Details

What Is Pipetting? Manual and Automated Workflows Compared

Pipetting is the transfer of a specified volume of liquid from one location to another. Examples include moving 100 µL from a sample tube into a reaction vessel, or adding sample and diluent in a defined ratio.

2026-09-29View Details

Valveless Metering Pump Selection Guide: FOREACH Models and Applications

To select a valveless metering pump, first define the volume per dose and the time available for dispensing. Then check displacement per revolution, drive speed, wetted materials, backpressure and connections, and verify delivery in the actual fluid path. Neither flow rate alone nor the label ‘metering pump’ is enough to select a model.

2026-09-16View Details

Discuss fluidic configurations for life science processes

Provide a fluid-path diagram, actual liquids and pressures in every state. Specify source and outlet valve positions, capacity budgets and refill timing, including open, closed and power-off states, working volumes and replenishment cycles. Compare configurations against the validation objectives in this guide.

Contact an engineer