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Home/Applications/Life science/Process feeding and sampling
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Life Science Process Operations: Feeding and Sampling in Extended Runs

Application guide

In repeated culture or reaction experiments, adding medium or an inducer changes the experimental conditions, while sampling removes material from the vessel. Define each addition and withdrawal against the experimental time point, the material to retain and the result being measured. Evaluate those operations through the receiving sample and the remaining culture; extended process control and system integration are addressed in the synthetic biology guides.

Application guides

Process feeding and sampling application guide

Fluidic Overview for Process Feeding and Sampling
Syringe pumps in process feeding and sampling
Online sampling
Valveless metering pumps in process feeding and sampling
Feeding
Fluidic Valves for Process Feeding and Sampling
Bubble and pressure sensing in process feeding and sampling
Tubing and fittings in process feeding and sampling

ON THIS PAGE

Locate the task in the fluid path firstCommon product roles and application guidesOperating requirements differ by stepFeeding: define the purpose and delivery modeOnline sampling: balance representativeness and volume disturbanceDrainage and maintenance: recheck contamination boundaries after restartExplore configurations through product application guidesValidate the complete cycle through application resultsCommon selection and recovery questionsReferencesRelated guides

01Locate the task in the fluid path first

Feed vessel→Feed branch→Culture or reaction vessel→Online sampling→Washing and drainage
Illustrative task sequence. Confirm sampling, washing, waste and monitoring branches separately against the instrument drawings.

Arrows indicate task relationships, not that every component is connected in series in one tube. Check valve positions, pump wetted boundaries and operating states for each branch.

Mark the feed source, experimental vessel, sample receiver and discard path separately. Include sampling-line renewal and drainage in the withdrawn volume, so a small analytical sample is not mistaken for the entire disturbance to the experiment. Select wetted materials and the cleaning or sterilization procedure for the complete path that contacts the culture or collected sample.

02Common product roles and application guides

Explore product applications by their role in the instrument
Product categoryRole in this instrument
Syringe pumpMetering individual feeds and samples
Valveless metering pumpsSuitable repeated and continuous feeding
Fluidic valvesRouting for feeding, sampling and maintenance; tubing shutoff and replacement
Bubble and pressure detectionSignals for controller event logging in process records
Tubing and fittingsConnect process vessels and liquid branches
  • Syringe pumps in process feeding and sampling
  • Valveless metering pumps in process feeding and sampling
  • Fluidic Valves for Process Feeding and Sampling
  • Bubble and pressure sensing in process feeding and sampling
  • Tubing and fittings in process feeding and sampling

03Operating requirements differ by step

Define additions and withdrawals against the experimental objective
StageTask categoryOperating conditions to define
Feeding: define the purpose and delivery modeExperimental additionsMedium, inducer or adjustment liquid; intended addition time and delivered volume; vessel volume; mixing or equilibration required before the next experimental observation
Online sampling: balance representativeness and volume disturbanceRepeated collection of an interpretable sampleTarget cells, particles or dissolved analyte; sampling position and interval; path-renewal discard; receiving volume; permitted pretreatment and handling before analysis
Drainage and maintenance: recheck contamination boundaries after restartPreparation for the next experimental operationWhether culture, collected sample or waste contacts the serviced path; cleaning-liquid destination; actual inlet condition for drainage; sealing, priming and contamination checks before reuse

04Feeding: define the purpose and delivery mode

For medium, inducer or adjustment-liquid additions, specify why the experiment needs the addition and when the resulting sample will be assessed. Select a drive for the actual dose or delivery pattern, then verify liquid received by the vessel. Record the addition with the experimental time point; correct delivered volume does not by itself establish adequate mixing or the intended biological response.

  • Feeding

05Online sampling: balance representativeness and volume disturbance

Choose the sampling point and handling sequence for what the assay must measure: cells or particles may need to remain in the sample, while another method may require a separated liquid fraction. Refresh stagnant liquid before collection as required by the sampling method, and include that discard in the experimental volume budget. Compare collected samples with the source where practical to assess settling, adsorption or old-sample mixing.

  • Online sampling

06Drainage and maintenance: recheck contamination boundaries after restart

Keep cleaning liquid and discarded samples out of the culture and product-receiving paths. Select supply, liquid drainage or gas-containing aspiration according to the actual incoming medium, including cells, biomass or foam where present.

After servicing a connection or replacing a component, recheck assembly, sealing and priming. Establish whether the interruption or maintenance changed the next sample, its collection time or the contamination-control boundary before using it to interpret the experiment.

  • Wash supply and air-containing drainage in life science automation
  • Tubing and fittings in process feeding and sampling

07Explore configurations through product application guides

  • Syringe pumps in process feeding and sampling
  • Valveless metering pumps in process feeding and sampling
  • Fluidic Valves for Process Feeding and Sampling
  • Bubble and pressure sensing in process feeding and sampling
  • Tubing and fittings in process feeding and sampling

08Validate the complete cycle through application results

Record actual additions, collected samples and discarded volumes alongside the experimental time points. Evaluate delivery separately from the biological or analytical result so that a changed outcome can be traced to the liquid operation, sampling method or experiment itself.

Check whether fluid handling preserves an interpretable experimental result
Step to validateMeasurements or observationsPriority troubleshooting checks
Feeding: define the purpose and delivery modeMeasure the volume received for the intended addition pattern and record its timing; evaluate mixing and the subsequent experimental response separately.Check the actual source, residual liquid, incomplete delivery and timing before attributing a changed result to the formulation or biological response.
Online sampling: balance representativeness and volume disturbanceRecord collected and discarded volumes; compare the intended target fraction in the collected sample with the source using the experimental method.Investigate old-sample mixing, settling, adsorption and unintended loss of cells or analyte during pretreatment.
Drainage and maintenance: recheck contamination boundaries after restartCheck sealing, priming, residual cleaning liquid and the next collected sample after servicing, using the contamination checks required by the experiment.A restored pump action does not show that the sample is unchanged; review maintenance contact, changed collection timing and any uncertain sample history.

A repeatable dose establishes one part of the experimental operation. Sample representativeness, mixing and contamination control need checks appropriate to the culture or reaction method.

09Common selection and recovery questions

Must sampling discard be included in the experimental volume record?

Include the collected sample, path-renewal discard and other withdrawals. Compare the total with the culture or reaction volume and the experiment's sampling plan, then check that the received fraction represents the intended target.

Can the next experimental sample be accepted immediately after maintenance?

First verify assembly, sealing, priming and the contamination-control boundary. Record any changed sample timing or uncertain liquid history before interpreting the next result. See the synthetic biology guides for extended-run control and interruption handling.

References

View references (3)
  1. [1]FOREACH RPL / DRPL valveless metering pumps: configurations and specifications
  2. [2]FOREACH syringe pumps: configurations and specifications
  3. [3]FOREACH Tubing-Pinch Options, Discussed by Project: Configurations and Specifications

Related guides

  • Explore synthetic biology feeding and online sampling
  • Continuous feeding: delivery profiles, interruptions and cumulative volume
  • Online process sampling: representativeness and contamination control
  • Bioprocess integration: coordinated feeds, sampling and restart

Related Products

RPL Valveless Metering Pump; representative configuration. Select capacity, materials and interfaces for the application.

RPL Valveless Metering Pump

HLD rotary-valve syringe pump; representative configuration. Select capacity, materials and interfaces for the application.

HLD rotary-valve syringe pump

Related Technical Articles

Valveless Metering Pump Selection Guide: FOREACH Models and Applications

To select a valveless metering pump, first define the volume per dose and the time available for dispensing. Then check displacement per revolution, drive speed, wetted materials, backpressure and connections, and verify delivery in the actual fluid path. Neither flow rate alone nor the label ‘metering pump’ is enough to select a model.

2026-09-16View Details

What Is a Programmable Syringe Pump? Operation, Fluid Routing and Automation

A programmable syringe pump uses a motor to control syringe plunger displacement and speed, executing aspiration, dispensing, pauses and repeated actions through commands. With a routing valve, it can connect reagent reservoirs, reaction vessels and wash paths into an automated dispensing process. Instrument development therefore needs to define volume, fluid connections and timing together.

2026-09-28View Details

Discuss your life science process fluidics

Share the culture or reaction volume, actual media, addition schedule, sampling and discard volumes, and the result to be measured. Include the retained fraction and cleaning requirements so we can compare configurations for your experiment.

Contact an engineer