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Home/Applications/Laboratory automation/Automated Pipetting
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Automated pipetting: distinguish air displacement from fixed-needle liquid displacement

Application guide

Actual automated-pipetting delivery depends on the pump, probe or tip, liquid class and motion. Disposable-tip air displacement requires attention to sealing, air segments and liquid properties. Fixed-probe liquid displacement requires system-liquid, shared-channel and probe-wash arrangements. Capacity alone does not make these architectures interchangeable.

Instruments and methods covered

This page compares fixed-probe liquid-displacement and disposable-tip air-displacement configurations. Probe or consumable shape alone does not establish the drive architecture. Confirm the actual displacement method and wetted components from the equipment design.[4]

Application guides

Automated pipetting application guide

Automated pipetting fluidics overview
Piston pumps in automated pipetting
Syringe pumps in automated pipetting
Air-Displacement Pipetting Pumps for Automated Pipetting
Single transfers with disposable tipsMultiple dispenses from one aspiration
Sampling Probes for Automated Pipetting
Washing or tip change
Bubble and Pressure Monitoring for Automated Pipetting
Tubing and fittings in automated pipetting

ON THIS PAGE

Locate the task in the fluid path firstCommon product roles and application guidesOperating requirements differ by stepSingle transfers: establish liquid type and sealingMultiple dispensing: calculate usable volume per aspiration cycleWashing or tip replacement: define contamination controls for the architectureExplore configurations through product application guidesValidate the complete cycle through application resultsCommon selection and recovery questionsReferences

01Locate the task in the fluid path first

Tip pickup or probe preparation→Liquid-surface positioning→Aspiration→Transfer and dispensing→Tip change or probe washing
Illustrative task sequence. Confirm sampling, washing, waste and monitoring branches separately against the instrument drawings.

Arrows indicate task relationships, not that every component is connected in series in one tube. Check valve positions, pump wetted boundaries and operating states for each branch.

Set aspiration speed, immersion depth, air gaps, dwell and dispensing mode for the target liquid. For multiple dispenses from one aspiration, budget first and last doses and retained volume. Check each channel and receiving position separately.

02Common product roles and application guides

Explore product applications by their role in the instrument
Product categoryRole in this instrument
Piston pumpDiscrete metering for suitable fixed-probe configurations
Syringe pumpLiquid-displacement drive for fixed probes
Air-displacement pipetting pumpAir displacement with disposable tips
Sampling ProbesFixed-probe interface with the container
Bubble and pressure detectionSignals the controller can associate with pipetting stages
Tubing and fittingsFixed-path sealing and shared volume
  • Piston pumps in automated pipetting
  • Syringe pumps in automated pipetting
  • Air-Displacement Pipetting Pumps for Automated Pipetting
  • Sampling Probes for Automated Pipetting
  • Bubble and Pressure Monitoring for Automated Pipetting
  • Tubing and fittings in automated pipetting

03Operating requirements differ by step

Define fluid-path responsibilities before examining individual operations
StageTask categoryOperating conditions to define
Single transfers: establish liquid type and sealingPipetting and receivingDisposable-tip or fixed-probe architecture, sealing, working volume, liquid class, immersion position and dispensing action
Multiple dispensing: calculate usable volume per aspiration cycleDispensing operating conditionsDose per operation, total cycle volume, replenishment/bottle-change interval, backpressure and receiving geometry
Washing or tip replacement: define contamination controls for the architectureReturn to service after washing or tip changesFixed-probe or tip architecture, wetted surfaces, tip-change rules and contamination targets

04Single transfers: establish liquid type and sealing

Viscosity, volatility and surface tension can alter air-displacement performance. Calibrate with the actual tips and containers, then assess low source volumes and high-speed operation.

  • Single transfers with disposable tips

05Multiple dispensing: calculate usable volume per aspiration cycle

Nominal capacity minus retained volume determines the usable dispensing range. Record every dose, comparing first, middle and last doses and the first dose after replenishment, rather than measuring the average alone.

  • Multiple dispenses from one aspiration

06Washing or tip replacement: define contamination controls for the architecture

For reusable probes, manage internal and external wetted surfaces. For disposable tips, manage pickup, changes and disposal. Use sample sequences and blanks to determine whether the strategy is adequate.

  • Washing or tip change

07Explore configurations through product application guides

  • Piston pumps in automated pipetting
  • Syringe pumps in automated pipetting
  • Air-Displacement Pipetting Pumps for Automated Pipetting
  • Sampling Probes for Automated Pipetting
  • Bubble and Pressure Monitoring for Automated Pipetting
  • Tubing and fittings in automated pipetting

08Validate the complete cycle through application results

Measure delivery with actual liquids, tips and well positions, including idle periods, refills and multiple dispensing.

Plan operating-point validation and fault investigation for each step
Step to validateMeasurements or observationsPriority troubleshooting checks
Single transfers: establish liquid type and sealingMeasure delivered volume in the actual receiving container, including low source levels, tip changes or probe washing, and carryover between samples.Seal leaks, air aspiration, retained droplets or incorrect immersion can alter delivery.
Multiple dispensing: calculate usable volume per aspiration cycleUse actual media to check first, middle and last doses and delivery after bottle changes; confirm received volume and timing rather than substituting commanded steps for volumeEmpty sources, bubbles, nozzle droplets and backpressure changes affect first or last doses
Washing or tip replacement: define contamination controls for the architectureFor fixed needles, check washing and blank recovery. For tip-based architectures, check pickup sealing, tip replacement and contamination across sample sequences.Insufficient wash coverage, a missed tip change or a failed seal may affect the next sample

Nominal capacity and volume per step do not establish the minimum reliable pipetting volume. Disposable tips and reusable probes require different cleaning strategies.

09Common selection and recovery questions

Is nominal capacity equal to the total reagent volume available for one dispensing cycle?

Calculate air gaps, retained volume and each delivery from the actual working stroke and program, then set refill points. Validate received volume at the probe or tip outlet.

Can disposable tips eliminate cleaning validation?

Validate tip pickup sealing, changes and ejection against the consumable strategy, and check contamination across sample sequences. For fixed probes, evaluate internal and external washing and waste removal separately.

References

View references (4)
  1. [1]FOREACH SMTP air-displacement pipetting pumps: configurations and specifications
  2. [2]FOREACH syringe pumps: configurations and specifications
  3. [3]FOREACH piston pumps: configurations and specifications
  4. [4]Hamilton air-displacement pipetting channels, tips, monitoring and motion technologies

Related Products

SMTP air-displacement pipetting pump; representative configuration. Select capacity, materials and interfaces for the application.

SMTP air-displacement pipetting pump

HLD rotary-valve syringe pump; representative configuration. Select capacity, materials and interfaces for the application.

HLD rotary-valve syringe pump

EA standard piston pump; representative configuration. Select capacity, materials and interfaces for the application.

EA standard piston pump

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What is a programmable automatic air-displacement pipetting pump?

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What Is a Programmable Syringe Pump? Operation, Fluid Routing and Automation

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Discuss your automated pipetting fluidics

Provide a fluid-path diagram, actual liquids and pressures in each state. Specify tips, seals, liquid-handling programs, system liquid, capacity, stroke and delivered volume. Compare configurations against the validation objectives in this guide.

Contact an engineer