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Home/Applications/Laboratory automation/Microplate dispensing and washing
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Diaphragm pumps in microplate dispensing and washing

Application guide

This page explains diaphragm pump positions, supporting components and configuration requirements for wash-liquid and shared supply at microplate stations, plus suitable gas-containing aspiration and waste removal, with links to operating and validation tasks.

Applicable architecture

Solid-phase retention and washing conditions apply to microplate methods that include those tasks. Configure simple dispensing or other plate operations for the actual station. Valve port count is not the number of channels that can independently supply liquid simultaneously.

Application guides

Microplate dispensing and washing application guide

Fluidic Overview for Microplate Dispensing and Washing
Syringe pumps in microplate dispensing and washing
Well dispensing
Diaphragm pumps in microplate dispensing and washing
Microplate washing and aspiration
Solenoid Valves for Microplate Dispensing and Washing
Wash probes in microplate dispensing and washing
Bubble and Pressure Monitoring for Microplate Dispensing and Washing
Tubing and fittings in microplate dispensing and washing

ON THIS PAGE

What do these products do in this instrument?Define liquid-supply and aerated-aspiration branches separatelyMatch supply/removal capacity to washing-station and container conditionsTranslate actual branch conditions into configuration requirementsCompare product configurations by the roles on this pageExplore specific operating and validation tasksConfirm product roles in actual operationDo similar nominal supply- and waste-pump flow rates make a matched pair?ReferencesRelated guides

01What do these products do in this instrument?

Liquid diaphragm pumps: wash liquid and shared supply for microplate stations

Transfer liquid from reservoirs to actual microplate supply or wash manifolds, accounting for branch resistance, wash heads and concurrent demand. Check total supply and actual delivery to each well separately.

Compare DPL30, DPL60 and DPL30H by actual supply load. Wash-head, valve, tubing and container resistance jointly determine installed flow; check the supply window and receiving position together.

Gas-Liquid Diaphragm Pumps: Suitable Microplate Aspiration and Waste Removal

Provide suction/drainage for aspiration heads in air-containing aspiration or vessel-vacuum architectures, coordinated with wells, height and peak inflow. Confirm the configuration for the actual inlet medium and record residual volume in each well.

DPGL800 handles gas or gas–liquid aspiration permitted by its specific configuration. Check inlet gas content, foam, peak inflow and container vacuum; use a separately suitable solution for continuous liquid-only transfer.

02Define liquid-supply and aerated-aspiration branches separately

Suitable liquid diaphragm-pump configurations supply wash heads, stations or working vessels. Gas–liquid diaphragm pumps serve permitted aerated aspiration or related container-vacuum architectures. Describe actual inlet medium and gas–liquid state first, then determine pump position, incoming source and discharge destination.

03Match supply/removal capacity to washing-station and container conditions

Installed flow depends jointly on pump, tubing, valves, wash head and container; free flow does not directly represent station delivery. Evaluate supply by effective coverage and available time, and waste removal by peak inflow, lift, permitted residual liquid and full-container state. Check the complete wash cycle when supply and aspiration must be coordinated.

04Translate actual branch conditions into configuration requirements

Diaphragm-pump configuration requirements for microplate dispensing and washing
ConditionTo confirm
Inlet mediumDistinguish liquid-only flow, intermittent gas entrainment and foam, and confirm the aspiration modes permitted by the configuration.
Tubing and containersProvide suction lift, outlet load, tubing and waste-container conditions.
Actual supply and removalMeasure incoming liquid, residue and emptying at the station; check handling after full level, shortage or blockage.
Operations supported in this instrument
OperationSpecific operating conditions
Microplate washing and aspirationSolid-phase location and retention target, wash cycles, aspiration height, residue, destination and downstream assay requirements

05Compare product configurations by the roles on this page

Configuration options for the product roles on this page
ProductConfiguration optionConditions to verify
DPL30 liquid diaphragm pumpLiquid supply or auxiliary circulationSelect by installed resistance, actual wash or working fluid and task window
DPL60 liquid diaphragm pumpLiquid supply or auxiliary circulationJudge by peak demand and installed operating point, not free flow alone
DPL30H high-backpressure liquid diaphragm pumpLiquid branches requiring higher backpressure capabilityCalculate pressure budget and actual flow first, then confirm interfaces and materials
DPGL800 gas–liquid diaphragm pumpSuitable gas–liquid aspiration or container-vacuum branchesConfirm inlet medium and waste architecture; not for continuous liquid-only transfer (100% liquid)
  • DPL30 liquid diaphragm pump
  • DPL60 liquid diaphragm pump
  • DPL30H high-backpressure liquid diaphragm pump
  • DPGL800 gas–liquid diaphragm pump

06Explore specific operating and validation tasks

Microplate washing and aspiration

Observe residual liquid, foam and solid-phase loss during each cycle. Insufficient supply, a misaligned wash head and delayed waste removal can cause similar symptoms and must be checked separately.

  • Microplate washing and aspiration

07Confirm product roles in actual operation

Operating-point validation and fault localization
OperationMeasurements and observationsPriority checks
Microplate washing and aspirationEvaluate solid-phase loss, post-wash residue and downstream assay background or nucleic-acid recovery togetherInsufficient capture, incorrect aspiration height, uneven coverage or pooling may impair washing and recovery

Assess differences in delivered volume between wells, residual liquid after washing and the complete plate cycle. Preserve well identities.

08Do similar nominal supply- and waste-pump flow rates make a matched pair?

Compare peak inflow, effective aspiration and permissible accumulation in the actual installation. The branches may handle different media and operating windows; validate station recovery over the complete sequence.

Multiport selection does not provide independent simultaneous channels. Validate washing through both liquid handling and retention of the required solid phase.

References

View references (4)
  1. [1]FOREACH DPL30 liquid diaphragm pump: configurations and specifications
  2. [2]FOREACH DPL60 liquid diaphragm pump: configurations and specifications
  3. [3]FOREACH DPL30H high-backpressure liquid diaphragm pump: configurations and specifications
  4. [4]FOREACH DPGL800 gas–liquid diaphragm pump: configurations and specifications

Related guides

  • Back to the microplate dispensing and washing fluidics overview
  • Microplate washing and aspiration

Related Products

DPL30 liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL30 liquid diaphragm pump

DPL60 liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL60 liquid diaphragm pump

DPL30H high-backpressure liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL30H high-backpressure liquid diaphragm pump

DPGL800 gas–liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPGL800 gas–liquid diaphragm pump

Related Technical Articles

How to Read a Diaphragm Pump Flow-Pressure Curve—and Predict Installed Flow

A catalogue value such as 300 or 600 mL/min is not a fixed flow rate inside an instrument. The useful engineering question is: at the actual inlet pressure, outlet backpressure, fluid, tubing and supply voltage, where will the pump and the fluidic circuit settle?

2026-07-28View Details

Selecting a Self-Priming Miniature Liquid Diaphragm Pump: Lift, Priming Time and Dry or Wet Starts

Select a self-priming miniature liquid diaphragm pump by checking suction lift, time to first liquid, dry and wet starting conditions, and stable delivery. Use DPL30, DPL60 and DPL30H specifications to define an instrument-level test.

2026-09-07View Details

Why do multiple wash nozzles deliver different flows from one miniature diaphragm pump?

Calculate demand from the volume and timing of each wash nozzle, separate insufficient pump output from unequal distribution, and verify each branch with collection and pressure measurements.

2026-09-08View Details

Discuss a microplate workstation fluidic configuration

Provide a fluidic diagram, actual liquids and pressures in each operating state. Select using installed resistance, actual wash or working liquid and task duration. Assess peak demand and the installed operating point rather than free flow alone. Calculate the pressure budget and actual flow before confirming interfaces and materials. Identify the inlet medium and waste-removal architecture; the gas-liquid option is not for continuous transfer of 100% liquid. Compare suitable configurations against this guide's validation objectives.

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