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Home/Applications/Laboratory automation/Microplate dispensing and washing
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Microplate Workstations: Validate Per-Well Delivery, Wash Heads and Waste Removal Together

Application guide

Channel count alone does not establish consistent per-well results on a microplate platform. Dispensing height, branch resistance, blocked wash-head ports, aspiration position and peak supply/drainage demand all affect whole-plate performance. Evaluate pumps, manifolds, wash heads and scheduling as one workstation.

Instruments and methods covered

Solid-phase retention and washing conditions apply to microplate methods that include those tasks. Configure simple dispensing or other plate operations for the actual station. Valve port count is not the number of channels that can independently supply liquid simultaneously.

Application guides

Microplate dispensing and washing application guide

Fluidic Overview for Microplate Dispensing and Washing
Syringe pumps in microplate dispensing and washing
Well dispensing
Diaphragm pumps in microplate dispensing and washing
Microplate washing and aspiration
Solenoid Valves for Microplate Dispensing and Washing
Wash probes in microplate dispensing and washing
Bubble and Pressure Monitoring for Microplate Dispensing and Washing
Tubing and fittings in microplate dispensing and washing

ON THIS PAGE

Locate the task in the fluid path firstCommon product roles and application guidesOperating requirements differ by stepWell dispensing: measure spatial variation across the plateMicroplate washing: balance residual liquid and solid-phase retentionManifold connections: identify the source of channel differencesExplore configurations through product application guidesValidate the complete cycle through application resultsCommon selection and recovery questionsReferences

01Locate the task in the fluid path first

Liquid source→Dispensing or wash head→Target well→Aspiration channel→Waste collection
Illustrative task sequence. Confirm sampling, washing, waste and monitoring branches separately against the instrument drawings.

Arrows indicate task relationships, not that every component is connected in series in one tube. Check valve positions, pump wetted boundaries and operating states for each branch.

Calculate total cycle volume from plate format, well count, dose per well and available time, then select sequential or parallel supply. For washing, identify whether cells, beads or another solid phase must remain, and set aspiration height accordingly.

02Common product roles and application guides

Explore product applications by their role in the instrument
Product categoryRole in this instrument
Syringe pumpDiscrete dispensing by well or well group
Diaphragm pumpWash liquid and shared supply for microplate stations; suitable air-containing aspiration and waste removal from microplates
Solenoid valveOn/off control of wash and dispensing branches
Wash probeWell-washing interfaces and aspiration height
Bubble and pressure detectionSignals for controller monitoring of liquid supply and drainage
Tubing and fittingsConnections between reservoirs, manifolds and waste paths
  • Syringe pumps in microplate dispensing and washing
  • Diaphragm pumps in microplate dispensing and washing
  • Solenoid Valves for Microplate Dispensing and Washing
  • Wash probes in microplate dispensing and washing
  • Bubble and Pressure Monitoring for Microplate Dispensing and Washing
  • Tubing and fittings in microplate dispensing and washing

03Operating requirements differ by step

Define fluid-path responsibilities before examining individual operations
StageTask categoryOperating conditions to define
Well dispensing: measure spatial variation across the plateDispensing operating conditionsPlate format, well positions, independent channels, branch resistance and concurrent flow
Microplate washing: balance residual liquid and solid-phase retentionSolid-phase retention, washing and recoverySolid-phase location and retention target, wash cycles, aspiration height, residue, destination and downstream assay requirements
Manifold connections: identify the source of channel differencesConnection requirementsTubing ID/OD, length, interface geometry, pressure, materials and maintenance method

04Well dispensing: measure spatial variation across the plate

Include first, last and edge wells and concurrent operations. Record branch lengths and receiving heights. The port count of a multiport selector valve does not equal the number of simultaneous supply channels.

  • Well dispensing

05Microplate washing: balance residual liquid and solid-phase retention

Observe residual liquid, foam and solid-phase loss during each cycle. Insufficient supply, a misaligned wash head and delayed waste removal can cause similar symptoms and must be checked separately.

  • Microplate washing and aspiration

06Manifold connections: identify the source of channel differences

After assembly, check blocked ports, leaks and path volume, and measure each well. Calibrating total volume alone can conceal local dispensing errors.

  • Tubing and fittings in microplate dispensing and washing

07Explore configurations through product application guides

  • Syringe pumps in microplate dispensing and washing
  • Diaphragm pumps in microplate dispensing and washing
  • Solenoid Valves for Microplate Dispensing and Washing
  • Wash probes in microplate dispensing and washing
  • Bubble and Pressure Monitoring for Microplate Dispensing and Washing
  • Tubing and fittings in microplate dispensing and washing

08Validate the complete cycle through application results

Assess differences in delivered volume between wells, residual liquid after washing and the complete plate cycle. Preserve well identities.

Plan operating-point validation and fault investigation for each step
Step to validateMeasurements or observationsPriority troubleshooting checks
Well dispensing: measure spatial variation across the plateMeasure first and last wells, channel differences and the complete plate cycle; preserve well identities and verify actual delivery and residual liquid.Empty sources, bubbles, nozzle droplets and backpressure changes affect first or last doses
Microplate washing: balance residual liquid and solid-phase retentionEvaluate solid-phase loss, post-wash residue and downstream assay background or nucleic-acid recovery togetherInsufficient capture, incorrect aspiration height, uneven coverage or pooling may impair washing and recovery
Manifold connections: identify the source of channel differencesCheck leaks, tube disconnection and material changes at actual pressure and temperature; evaluate residue, recovery and the first post-maintenance cycle through the complete pathMisconnections, gaps, tube deformation or leaks may alter volume and pressure

Multiport selection does not provide independent simultaneous channels. Validate washing through both liquid handling and retention of the required solid phase.

09Common selection and recovery questions

Why are some wells underfilled when total supply volume passes?

Check blocked ports, leaks, resistance and receiving height by well or branch, including first/last wells, edge wells and concurrent actions. Total-volume calibration can hide local variation.

What else should be monitored when reducing residual volume after washing?

Check the solid phase that the method requires retaining, foam and plate-wide background. Confirm aspiration height and peak waste flow.

References

View references (4)
  1. [1]FOREACH syringe pumps: configurations and specifications
  2. [2]FOREACH liquid diaphragm pumps: configurations and specifications
  3. [3]FOREACH Gas-Liquid Diaphragm Pumps: Configurations and Specifications
  4. [4]FOREACH fittings: configurations and specifications

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Why do multiple wash nozzles deliver different flows from one miniature diaphragm pump?

Calculate demand from the volume and timing of each wash nozzle, separate insufficient pump output from unequal distribution, and verify each branch with collection and pressure measurements.

2026-09-08View Details

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Cleaning pump, wash pump and rinse pump usually name different duties within an IVD cleaning sequence, not three fixed pump mechanisms. Selection starts with wash volume, cycle rate, line resistance, wetted materials, and whether the duty is liquid supply or waste aspiration.

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Discuss Your Microplate Workstation Fluidics

Provide a fluidic diagram, actual liquids and pressures in each operating state. Specify total volume and channel differences, installed and peak flow, aspiration windows and inlet conditions, geometry, leakage and residual liquid. Compare suitable configurations against this guide's validation objectives.

Contact an engineer