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Home/Applications/Laboratory automation/Microplate dispensing and washing
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Microplate Dispensing and Washing: Washing and Aspiration

Application guide

Microplate washing and aspiration is a liquid handling task. This page explains component roles, operating sequence, actual operating conditions and restart requirements. Identify the architecture before comparing configurations.

Applicable architecture

Solid-phase retention and washing conditions apply to microplate methods that include those tasks. Configure simple dispensing or other plate operations for the actual station. Valve port count is not the number of channels that can independently supply liquid simultaneously.

Application guides

Microplate dispensing and washing application guide

Fluidic Overview for Microplate Dispensing and Washing
Syringe pumps in microplate dispensing and washing
Well dispensing
Diaphragm pumps in microplate dispensing and washing
Microplate washing and aspiration
Solenoid Valves for Microplate Dispensing and Washing
Wash probes in microplate dispensing and washing
Bubble and Pressure Monitoring for Microplate Dispensing and Washing
Tubing and fittings in microplate dispensing and washing

ON THIS PAGE

Where microplate washing and aspiration occur in the instrumentProduct responsibilities in this operationOrganize the sequence by actual architectureDefine operating conditions for this taskCompare product configurations by the roles on this pageValidate operation results at the receiverLocate abnormalities and restore the next operationReferencesRelated guides

01Where microplate washing and aspiration occur in the instrument

Supply, wash-head design and aspiration height jointly affect residual liquid, foam and solid-phase retention. Include incoming wash liquid and aspirated air in waste-pump operating conditions, then verify well-to-well variation across the complete plate.

Observe residual liquid, foam and solid-phase loss during each cycle. Insufficient supply, a misaligned wash head and delayed waste removal can cause similar symptoms and must be checked separately.

02Product responsibilities in this operation

Diaphragm pumps perform suitable liquid supply or aerated aspiration in this task. Confirm inlet phase, branch location and outlet destination separately, then check each branch's operating point.

Compare DPL30, DPL60 and DPL30H by actual supply load. Wash-head, valve, tubing and container resistance jointly determine installed flow; check the supply window and receiving position together.

DPGL800 handles gas or gas–liquid aspiration permitted by its specific configuration. Check inlet gas content, foam, peak inflow and container vacuum; use a separately suitable solution for continuous liquid-only transfer.

For this microplate dispensing and washing task, confirm solid-phase location and retention target, wash cycles, aspiration height, residual liquid, destination and downstream method requirements.

03Organize the sequence by actual architecture

  1. Confirm wash liquid, plate type, wash head and aspiration-tip position for the specific microplate method. Where cells, magnetic beads or other solids must be retained, identify their location and allowable loss separately.
  2. Supply wash liquid to the intended wells and apply contact time or mixing according to the method. Check wash-head coverage, blocked outlets and actual arrival at each well.
  3. Remove wash liquid at the specified aspiration height. Match waste handling to liquid-only or air-containing inlet conditions while checking foam, peak inflow, post-wash residue and waste-bottle state.
  4. Compare residual liquid, retained solid phase and method background across the complete plate, including first and last wells and post-maintenance recovery. Assess product recovery separately only for methods that include eluate collection.

04Define operating conditions for this task

Conditions, results and abnormality records for this operation
To defineDetails
Actual operating conditionsSolid-phase location and retention target, wash cycles, aspiration height, residue, destination and downstream assay requirements
Acceptance targetEvaluate solid-phase loss, post-wash residue and downstream assay background or nucleic-acid recovery together
Fault localizationInsufficient capture, incorrect aspiration height, uneven coverage or pooling may impair washing and recovery

05Compare product configurations by the roles on this page

Configuration options for the product roles on this page
ProductConfiguration optionConditions to verify
DPL30 liquid diaphragm pumpLiquid supply or auxiliary circulationSelect by installed resistance, actual wash or working fluid and task window
DPL60 liquid diaphragm pumpLiquid supply or auxiliary circulationJudge by peak demand and installed operating point, not free flow alone
DPL30H high-backpressure liquid diaphragm pumpLiquid branches requiring higher backpressure capabilityCalculate pressure budget and actual flow first, then confirm interfaces and materials
DPGL800 gas–liquid diaphragm pumpSuitable gas–liquid aspiration or container-vacuum branchesConfirm inlet medium and waste architecture; not for continuous liquid-only transfer (100% liquid)
  • DPL30 liquid diaphragm pump
  • DPL60 liquid diaphragm pump
  • DPL30H high-backpressure liquid diaphragm pump
  • DPGL800 gas–liquid diaphragm pump

06Validate operation results at the receiver

Evaluate solid-phase loss, post-wash residue and downstream assay background or nucleic-acid recovery together.

Assess differences in delivered volume between wells, residual liquid after washing and the complete plate cycle. Preserve well identities.

07Locate abnormalities and restore the next operation

Insufficient capture, incorrect aspiration height, uneven coverage or pooling may impair washing and recovery.

Review actual results of affected steps before resuming the next action.

Multiport selection does not provide independent simultaneous channels. Validate washing through both liquid handling and retention of the required solid phase.

References

View references (4)
  1. [1]FOREACH DPL30 liquid diaphragm pump: configurations and specifications
  2. [2]FOREACH DPL60 liquid diaphragm pump: configurations and specifications
  3. [3]FOREACH DPL30H high-backpressure liquid diaphragm pump: configurations and specifications
  4. [4]FOREACH DPGL800 gas–liquid diaphragm pump: configurations and specifications

Related guides

  • Back to the microplate dispensing and washing fluidics overview
  • Diaphragm pumps in microplate dispensing and washing

Related Products

DPL30 liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL30 liquid diaphragm pump

DPL60 liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL60 liquid diaphragm pump

DPL30H high-backpressure liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPL30H high-backpressure liquid diaphragm pump

DPGL800 gas–liquid diaphragm pump; representative configuration. Select capacity, materials and interfaces for the application.

DPGL800 gas–liquid diaphragm pump

Related Technical Articles

How to Read a Diaphragm Pump Flow-Pressure Curve—and Predict Installed Flow

A catalogue value such as 300 or 600 mL/min is not a fixed flow rate inside an instrument. The useful engineering question is: at the actual inlet pressure, outlet backpressure, fluid, tubing and supply voltage, where will the pump and the fluidic circuit settle?

2026-07-28View Details

Selecting a Self-Priming Miniature Liquid Diaphragm Pump: Lift, Priming Time and Dry or Wet Starts

Select a self-priming miniature liquid diaphragm pump by checking suction lift, time to first liquid, dry and wet starting conditions, and stable delivery. Use DPL30, DPL60 and DPL30H specifications to define an instrument-level test.

2026-09-07View Details

Why do multiple wash nozzles deliver different flows from one miniature diaphragm pump?

Calculate demand from the volume and timing of each wash nozzle, separate insufficient pump output from unequal distribution, and verify each branch with collection and pressure measurements.

2026-09-08View Details

Discuss a microplate workstation fluidic configuration

Provide a fluidic diagram, actual liquids and pressures in each operating state. Select using installed resistance, actual wash or working liquid and task duration. Assess peak demand and the installed operating point rather than free flow alone. Calculate the pressure budget and actual flow before confirming interfaces and materials. Identify the inlet medium and waste-removal architecture; the gas-liquid option is not for continuous transfer of 100% liquid. Compare suitable configurations against this guide's validation objectives.

Contact an engineer