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Piston-pump automated dilution: from delivered volumes to actual ratios

Application guide

Automated dilution delivers sample and diluent to a receiving position in the method-specified ratio, then mixes them. Shared-path residue, vessel residue and mixing separate pump commands from final concentration. Design and validate the complete path.

Application guides

Analytical instruments

Analytical instruments Overview
Liquid chromatography systems: locate the fluidic task before selecting pumps and valves
Spectroscopy and elemental analysis
Water analysis units
Analytical Sample Preparation
Analytical system integration
Piston Pumps in Analytical Instruments
Automated dilution with piston pumpsPiston Pump Titration
Syringe pump
Syringe-pump samplingMultiple dispensing with syringe pumpsSyringe-pump standard preparation and over-range sample dilutionSequential injection and flow analysis
Air-displacement pipetting pump
Disposable-Tip Sample TransferTip-based dilution and dispensingTip-based sample preparation
Valveless metering pumps
Repeated Dispensing with Valveless PumpsValveless-pump titrationCarrier-liquid and flow-cell supplyTwo-stream proportioning
Diaphragm pump
Wash-liquid supply and primingWorking-liquid replenishmentAuxiliary liquid circulationGas-liquid waste aspiration
Valves for Analytical Fluidics
MRV3 multi-source selectionHigh-pressure sample-loop injectionDetector Flow Diversion and BypassSolenoid-valve shutoff
Sampling, Washing and Mixing Components
Sampling needlesProbe-wash stationReaction-cup and microplate washingReaction mixing
Fluidic monitoring
Bubble and Liquid-State DetectionPressure and Blockage Monitoring
Tubing, fittings, filters and check valves
Tubing materials and dimensionsLow-retention connectionsFiltration and backflow protection

ON THIS PAGE

Locate the source, drive and receiving position for this taskEstablish dilution ratios from actual delivered volumesCompare product options against task requirementsMaintain sample identity through delivery, mixing and repeat processingValidate complete dilution using ratios and method responseAfter an abnormality or maintenance, first identify which segment needs recoveryContinue with tasks on the same branchReferencesRelated guides

01Locate the source, drive and receiving position for this task

Original sample and diluent→Separate metering→Mixing vessel→Secondary sampling and detection
Functional or operational sequence; confirm connections and branches for each state on the instrument

Define actual sample, diluent or internal-standard volumes, concentration at each stage, mixing and subsequent sampling conditions. Follow the diagram to confirm liquid contact, pressure and destination at each position before assigning drive and connection roles.

02Establish dilution ratios from actual delivered volumes

List sample volume, diluent volume and total received volume first. For serial dilution, also record the volume remaining at each stage and the next aliquot. Calculate capacity, refills and final recovery together. A small sample fraction often requires more attention to working stroke than the larger diluent volume.

Compare configuration conditions by actual task
Condition to compareInformation requiredSelection affected
Preparation ratioSample volume, diluent volume and final total volumeAccount for actual delivery from both paths separately
Usable mixed solutionMixing action, minimum liquid level and subsequent aliquot volumeDefine vessel and sampling position
Method conditionsDilution matrix, allowable holding time and result calculationCheck dilution and reporting rules against the method

03Compare product options against task requirements

The following candidate options match this page's responsibilities. Compare them against the operating conditions described, then check capacity, materials and interfaces on the product pages. Card images show representative configurations; suitability must still be confirmed at actual operating points and by application results.

Move from task conditions to product configuration
Product categoryCorresponding roleConfirm before selection
EA standard piston pumpFinite-stroke meteringCompare configurations by routine dose, total cycle displacement and wetted materials
SM miniature piston pumpDiscrete metering in compact installationsCheck installation space first, then validate working doses and actual accuracy
MRV3 multiport rotary valveMultiple-source selectionCompare 10-, 16- and 24-port options and port diagrams; verify high-pressure suitability separately
  • EA standard piston pump
  • SM miniature piston pump
  • MRV3 multiport rotary valve

04Maintain sample identity through delivery, mixing and repeat processing

Confirm sources by sample identity, deliver in sequence and mix for the vessel used. Displace shared channels first. When changing ratios or repeating an over-range sample, retain the previous cycle's delivery status to avoid mistaking a diluted sample for the original.

Action records should link commands, valve or interface states and actual received results. When raw material, container or sample identity changes, reconfirm shared paths and conditions permitting the next step. Completion of drive movement alone does not replace task acceptance.

05Validate complete dilution using ratios and method response

Measure each liquid's actual volume first, then assess mixing using ratio checks, standards or spikes. Cover minimum original-sample volume, maximum dilution, sample changes and first doses. Distinguish volume error, residue and insufficient mixing.

Link operating-point tests to interpretable results
Validation scenarioMeasurement or observationInterpretation and action
Ratio and uniformityMeasure both liquid volumes and mixed concentration separatelyIf volume is stable but concentration varies, check mixing and interfaces
Subsequent small dosesCompare initial sampling and secondary sampling at low remaining volumeSeparate subsequent sampling error from the original preparation error

Record test medium, configuration, installed path and operating sequence; present routine operating points and boundary results separately. Calculations support design discussions, component documentation checks models, and installed measurements confirm the actual task.

06After an abnormality or maintenance, first identify which segment needs recovery

Small-volume error, shared-path residue or insufficient mixing can change the actual ratio. Check results from the affected step before resuming the next action.

Retain current source, container identity, completed actions, valve or interface state and actual receiving information. Use the table to locate the stage that changed before deciding to retry, continue or restart. After recovery, recheck the relevant operating point before returning an uncertain action to the automatic cycle.

  • Bring the fluidic diagram and operating-point records to discuss configuration

07Continue with tasks on the same branch

  • Piston Pumps in Analytical Instruments: Metering Tasks and Working Stroke
  • Piston Pump Titration: Separate Endpoint Increments from Bulk Addition

References

View references (10)
  1. [1]Roche — Glucose HK Gen.3, cobas c 303 / c 503 / c 703, V7.0 (2024)
  2. [2]FOREACH — EA Piston Pump Datasheet, basic capacities and test conditions
  3. [3]FOREACH — EA-100-PEEK configuration and specifications
  4. [4]CDC / NHANES — Sodium, Roche Cobas 8000 Laboratory Procedure Manual (2021–2023)
  5. [5]Hortin et al. — Problematic Proteins: A Patient with a High Paraprotein Concentration (2024)
  6. [6]FOREACH — Piston-pump head and wetted-material selection
  7. [7]Hamilton — Microlab 600 Basic Manual, Rev. K
  8. [8]FOREACH — EAS Easy-to-Degas Piston Pump Datasheet
  9. [9]Albert and Bradshaw — Importance of Integrating a Volume Verification Method for Liquid Handlers: Applications in Learning Performance Behavior (2007)
  10. [10]Ouyang et al. — Strategies to Maintain Sample Integrity Using a Liquid-Filled Automated Liquid-Handling System with Fixed Pipetting Tips (2008)

Related guides

  • Piston Pumps in Analytical Instruments: Metering Tasks and Working Stroke
  • Sample aspiration and transfer
  • Reagent dispensing and first-dose recovery
  • Piston-pump models and configurations

Related Products

EA standard piston pump; representative configuration. Select capacity, materials and interfaces for the application.

EA standard piston pump

SM miniature piston pump; representative configuration. Select capacity, materials and interfaces for the application.

SM miniature piston pump

MRV3 multiport rotary valve; representative configuration. Select capacity, materials and interfaces for the application.

MRV3 multiport rotary valve

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Discuss piston-pump fluidics for automated dilution

Provide a fluid diagram, the actual liquids and pressures in each state. Specify sample, diluent and final total volumes; mixing actions, minimum liquid level and resampling volume; and dilution matrix, permitted hold time and result calculation. Compare suitable configurations against the validation objectives described here.

Contact an engineer